7 Types Of Conveyor Systems

Conveyors are one of the most flexible types of industrial equipment that come in different designs and uses. You can categorize the types of conveyors into two; floor conveyors (mounted on the floor) or overhead conveyors. Conveyors are used in production facilities to move products that are too heavy to be lifted manually, create buffers, and deliver products in sequence in a production process. It also helps workers avoid injury from repetitive movement and prevent damage to the product caused by moving. Just like other machines like drying equipment, fine screening types of equipment, or granulators, conveyors also need to be correctly specified and installed to improve productivity, efficiency, and safety.

A conveyor is a system of interlocking components that transport and transfer products, materials, or containers from point to point. It is used in many industries including mining, manufacturing, and logistics companies. The type of conveyors you need depends on your goods or materials, how they are transported, the temperature at which they are transported, and the density at which they will move through the floor. Conveyors help to improve the efficiency of a product cycle. There are numerous types of conveyors available for a number of purposes.

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Listed below are the different types of conveyor systems.

• Belt Conveyor

A belt conveyor is one of the simplest types of conveyors belonging to the floor conveyor group. You can't use it on a working surface, and they can't buffer or sequence parts. However, because of its simplicity, it makes them the most common conveyor type available, and they can still move parts from one end to the other.

Also read: Advantages of Using Conveyor Belt in Industries

• Gravity Roller Conveyor

Gravity roller conveyors are also one of the most uncomplicated and very affordable types. It provides a rolling surface by a series of rollers that are mounted on a side frame. Gravity conveyor is often a good starting point for productivity improvement. However, when placed with different sizes and weights in this conveyor, the speed and angle may be difficult to control.

• Chain Conveyor

For bulky items that have an uneven lower surface, the floor-mounted chain conveyors are a great choice. The chains that provide two to three contact points on the bottom of the load moves the product forward. Because chain conveyors are heavy-duty and generally run at slow speeds, they're used to carry pallets and large industrial containers.

• Slat Conveyors

A two-strand chain conveyor with slats connected to the chain and guiding system for the slats that basically make up the slat conveyor. This slat creates a smooth surface to which tooling details or fixtures can be mounted to hold parts in the desired position. The fixtures can also allow the piece to rotate 90 or 180 degrees making it an excellent working surface for assembly operations.

• Beam Trolley Systems

The most straightforward system from the overhead family of conveyors is the hand-pushed beam trolley system. These conveyor types are incredibly versatile, easy to set up, and affordable. It has accessories & modifications which allow you to mount the system above the workplace with roof-supported or floor-supported structures. Because it is classified under overhead conveyors and remains above the part, they are especially popular in painting and finishing operations.

• Power and Free Conveyors

Another type under the overhead conveyor family is the power and free conveyor. It's a regular motorized overhead conveyor that has two tracks. The chain in one track is continuously running, and in the other, trolleys are moved along by the chain with pusher mechanisms mounted at regular intervals. Because of its versatility, the ability to start, stop, buffer, and re-sequence parts with switches, power, and free conveyors is considered perhaps the most productive style of the overhead conveyor.

• Over-Under Conveyors and Inverted Conveyors

Over-under conveyors can go both over and under. Inverted conveyors are just like the other overhead configurations, except that the track is on the ground and the load is above the track. It is also useful in finishing applications and is widely used in automotive final assembly operations.